Skip to content
the appearance of the wide-brim bucket hat

How to Make A Hat by Yourself? – Aung Crown

Intros

The materials for the hat structure include fabrics, linings, sweatbands, taping, hood (with normal plastic boards), threads, adjustable buckles or loops, ornaments, logos, tags, ribbons, etc.

Craft for Making Wide-Brim Bucket Hat

the appearance of the wide-brim bucket hat
the appearance of the wide-brim bucket hat

1. Sewing the structural pieces with more layers

During the process, sewn different structural parts according to different materials. In general, the general fabrics need to add 0.5 to 0.7 cm fabrics on the basic structural pieces. As for thick or shedding fabrics, we need to add more fabrics to be sewn.

Sewing the structural pieces with more layers in details
Sewing the structural pieces with more layers in details

2. The craft for sewing

Before starting sewing, we need to prepare some must-have supplementary materials, including lining, spun lining, sweatbands (sweatbands, sweat pockets), etc. If you don’t hang the lining, you still need to prepare the overlocking twill strips.

the brim of the wide-brim bucket hat
the brim of the wide-brim bucket hat

3. The crown part

The below picture is about how to sew the crown part, and the next is how to sew the top part and the crown part together. The sewing of the hat wall and top of the hat consists of sewing the surface and the lining. Since the circumference of the top of the cap is 0.5 cm greater than that of the cap wall, attention is paid here to the amount of placing on the top of the cap. The seams do not need to be split but can be reversed to the outside.

sew the crown and the top
sew the crown and the top

4. The hat crown and brim sewn

The surface of the hat wall and the hat lining are sewn together with the brim. Since the circumference of the cap wall is 0.5cm larger than the circumference of the inner opening of the brim, attention is paid here to the amount of eating at the top of the cap wall.

5. The sweatband

The sweatband of the wide-brim bucket hat is generally the net size of the head circumference, to be smaller than the cap circumference of 0.5 ~ 0.7cm, sewing sweat strip should be pulled tightly, and finally sealing the whole ironing.

the brim and sweatband opf the bucket hat
the brim and sweatband opf the bucket hat

Craft for Making Sports Caps

sports cap
sports cap

1. Sewing the structural pieces with more layers

During the process, sewn different structural parts according to different materials. In general, the general fabrics need to add 0.7 cm fabrics on the basic structural pieces. As for thick or shedding fabrics, we need to add more fabrics to be sewn.

panels and brim of the sports cap
panels and brim of the sports cap

2. The craft for sewing

Before starting sewing, we need to prepare some must-have supplementary materials, including taping, spun lining, sweatbands (sweatbands, sweat pockets), etc.

the brim of sports cap
the brim of sports cap

3. Sewing panels

sew the surface of the crown on the opposite side
sew the surface of the crown on the opposite side

4. Sewing brim, sweatband, and back closure together

Sewing brim, sweatband, and back closure together
Sewing brim, sweatband, and back closure together

5. Tidy, iron and sew the top button

Conclusion

It must be a treasurable and unforgettable gift – a hand-made cap for the beloved. This article also will help you accumulate knowledge for hats and hat making. Aung Crown has been a professional hat maker since 1998 with expertise and almost 25 years of experience in hat making. Therefore, those crafts and articles are useful and practical.